Phosphorus Extreme Pressure & Anti-Wear Additives

Low-Temperature Protection for Metalworking Fluids and Industrial Lubricants

Dover Chemical offers a comprehensive portfolio of phosphorus-based extreme pressure (EP), anti-wear (AW), and antioxidant technologies designed for metalworking fluids, industrial lubricants, and specialty formulations. Available as phosphate esters, phosphite esters, phosamides, and performance packages, these additives help formulators improve wear protection, reduce galling, enhance lubricity, and optimize wear protection, oxidation stability, and overall formulation performance.

Why Choose Dover Phosphorus EP & AW Additives

Dover's phosphorus additives provide a versatile platform for formulators seeking anti-wear protection, low-temperature extreme pressure performance, oxidation stability, and formulation flexibility. Phosphate esters, phosphite esters, phosamides, and phosphorus performance packages allow formulators to select chemistry based on metal compatibility, fluid type, corrosion requirements, and overall performance objectives.

Low-Temperature Protection
Phosphorus chemistries support anti-wear and EP performance at lower activation temperatures, helping protect metal surfaces before severe operating conditions develop.
Broad Phosphorus Portfolio
Phosphate esters, phosphite esters, phosamides, and performance packages provide multiple pathways to optimize additive performance.
Anti-Wear Performance
Helps reduce wear, galling, and metal-to-metal contact across machining, forming, and industrial lubricant applications.
Oxidation Stability
Phosphite technologies can function as secondary antioxidants, helping decompose hydroperoxides and support long-term fluid stability.
Balanced Additive Performance
Phosphorus technologies can be used independently or alongside complementary additives to balance anti-wear, EP, oxidation, and corrosion performance.
Formulation Flexibility
Technologies support neat oils, water-soluble fluids, semi-synthetics, industrial lubricants, and balanced multi-additive systems.

Where Dover Phosphorus EP & AW Additives Perform

Dover phosphorus additives are used across metalworking fluids and industrial lubricant applications requiring anti-wear protection, low-temperature EP performance, oxidation stability, corrosion control, and formulation flexibility.

Applications

  • Cutting Fluids
  • Machining Fluids
  • Grinding Fluids
  • Honing Fluids
  • Drilling Fluids
  • Tapping Fluids
  • Drawing Fluids
  • Stamping Fluids
  • Metal Forming Lubricants
  • Neat Oils
  • Soluble Oils
  • Semi-Synthetic Metalworking Fluids
  • Synthetic Fluids
  • Hydraulic Fluids
  • Industrial Lubricants

Functions

  • Anti-Wear Performance
  • Extreme Pressure Protection
  • Friction Reduction
  • Galling Prevention
  • Oxidation Stability
  • Hydroperoxide Decomposition
  • Corrosion Inhibition
  • Lubricity Enhancement
  • Protective Surface Film Formation
  • Formulation Balance
  • Sulfur/Chlorine Replacement Support

Materials

  • Carbon Steel
  • Stainless Steel
  • Alloy Steel
  • Cast Iron
  • Aluminum
  • Copper Alloys
  • Brass
  • Bronze
  • Ferrous Metals
  • Non-Ferrous Metals
  • Mixed-Metal Applications

Product Overview

Phosphorus-based additives provide anti-wear and extreme pressure protection by interacting with metal surfaces to form protective boundary films that reduce friction and metal-to-metal contact. Their ability to function at lower temperatures makes phosphorus chemistries particularly valuable for wear protection before the higher activation conditions associated with more severe EP environments are reached.

Dover offers a broad range of phosphorus technologies, including phosphate esters, phosphite esters, phosamides, and multifunctional performance packages. Depending on chemistry and molecular structure, these additives can contribute anti-wear performance, oxidation stability, corrosion protection, lubricity, and compatibility across neat-oil and water-based formulations.

Phosphate Ester Technologies

Phosphate esters are widely used to improve anti-wear and load-carrying performance in metalworking fluids and industrial lubricants. These chemistries help form protective surface films that reduce friction, wear, and galling under boundary lubrication conditions.

Dover's phosphate ester technologies provide formulators with options for balancing anti-wear performance, fluid compatibility, and metal protection across machining, forming, and industrial lubricant applications.

Phosphite Ester Technologies

Phosphite esters provide multifunctional performance as secondary antioxidants and can also contribute to anti-wear and corrosion performance. By decomposing hydroperoxides, phosphites help interrupt oxidative degradation and support primary antioxidant systems.

Dover offers alkyl, aryl, and polymeric phosphite technologies that allow formulators to select the appropriate balance of antioxidant activity, stability, and system durability.

Phosamides & Multifunctional Technologies

Phosamides provide multifunctional performance in water-soluble and semi-synthetic metalworking fluids. These chemistries can contribute anti-wear performance, corrosion inhibition, and formulation stability, helping formulators reduce the number of individual additives required to achieve balanced fluid performance.

Their versatility makes phosamides particularly valuable in formulations where metal protection, fluid compatibility, and water-based performance must be considered together.

Technical Overview

Phosphorus extreme pressure and anti-wear additives are designed to protect metal surfaces under boundary lubrication conditions where conventional fluid films may become insufficient. These technologies help reduce friction, wear, and galling while supporting surface protection across metalworking and industrial lubricant applications.

Dover's portfolio includes phosphate esters, phosphite esters, phosamides, and phosphorus performance packages. Multiple chemistry platforms are available to help formulators balance anti-wear performance, oxidation stability, corrosion protection, metal compatibility, and formulation requirements.

Property Value
Product Family Phosphorus Extreme Pressure & Anti-Wear Additives
Technology Platforms Phosphate Esters, Phosphite Esters, Phosamides & Performance Packages
Primary Applications Machining, Grinding, Drawing, Stamping, Forming & Industrial Lubrication
Primary Functions Anti-Wear Performance, Extreme Pressure Protection, Oxidation Stability, Corrosion Protection & Lubricity Enhancement
Selection Factors Fluid Type, Metal Compatibility, Operating Conditions, Oxidation Requirements & Formulation Objectives
Metal Compatibility Ferrous, Non-Ferrous & Mixed-Metal Applications
Product Portfolio Multiple Phosphorus Chemistries & Multifunctional Technologies
Technical Support Application-Specific Product & Formulation Guidance

Available Products

Dover's phosphorus additive portfolio includes extreme pressure, anti-wear, and antioxidant technologies designed for metalworking fluids and industrial lubricant formulations. Products are grouped by primary performance role to help formulators compare phosphorus chemistry, viscosity, and application fit.

Extreme Pressure & Anti-Wear Technologies

Designed for formulations requiring wear protection, load-carrying performance, and surface protection across machining, metal forming, rolling, and water-based metalworking applications.

Product Phosphorus % Key Characteristics
Mayfree 133 4.0 Phosamide for oils, soluble oils, and semi-synthetics; designed for metal forming applications
Mayfree 2033 4.0 Lower-viscosity phosamide for machining applications
Doverlube NCL-2 3.0 Phosphorus AW/EP package for rolling oils
Doverlube NCL-2P 3.2 AW/EP phosphorus package for rolling oils with excellent oil solubility
Doverphos EP-425 4.3 Polymeric phosphite ester with EP, AW, and antioxidant functionality
Mayphos 45 5.4 Ethoxylated phosphate ester for flute grinding and cold heading
EM 706 5.5 Ethoxylated alkyl phosphate ester for EP and anti-wear performance

Anti-Wear & Anti-Oxidant Technologies

Phosphite technologies designed to combine anti-wear performance with secondary antioxidant functionality, supporting oxidation control and fluid stability.

Product Phosphorus % Key Characteristics
Doverlube AW147P 4.7 Polymeric phosphite anti-wear additive and secondary antioxidant
Doverlube AW265P 6.5 Polymeric phosphite anti-wear additive and secondary antioxidant
Doverphos 253 5.3 Di-oleyl hydrogen phosphite ester with EP, AW, and antioxidant functionality
Doverphos 54 5.3 Tri-alkyl phosphite ester with anti-wear and antioxidant functionality

Selecting the Right Phosphorus Technology

Selecting the appropriate phosphorus technology depends on the fluid type, metal being processed, operating conditions, oxidation requirements, and the desired balance of anti-wear, extreme pressure, and corrosion performance. Dover's portfolio includes phosphate esters, phosphite esters, phosamides, and multifunctional phosphorus technologies that can be used individually or in combination to optimize metal protection, fluid stability, and overall formulation performance. The guide below provides a starting point for selecting the appropriate technology based on common application requirements and performance objectives.

If You Need To… Consider…
Improve anti-wear performance Phosphate Esters
Support machining and metal forming performance Phosamides
Improve water-soluble formulations Phosamides
Add corrosion inhibition Phosamides
Build sulfur/chlorine replacement systems Phosphorus Packages
Improve oxidation resistance Phosphite Esters
Combine anti-wear and antioxidant performance Polymeric Phosphites
Create balanced EP performance Combined Phosphorus Technologies

Product & Formulation Advantages

Dover's phosphorus extreme pressure and anti-wear additives are designed to support evolving metalworking fluid and industrial lubricant requirements while providing formulators with a broad range of chemistry and performance options.

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Technical Resources & Supporting Documentation

Access technical documentation, product data, and application guidance for Dover's phosphorus extreme pressure and anti-wear additive portfolio. These resources support product selection, formulation development, and metalworking fluid performance optimization.

Resources
Technical Data Sheet(s)
  • Data Sheet

Explore Related Dover Products

Dover offers a broad portfolio of metalworking fluid additives and industrial lubricant technologies designed to support extreme pressure performance, corrosion protection, lubricity enhancement, and formulation flexibility. Many metalworking fluid formulations combine sulfur, phosphorus, corrosion inhibition, and boundary lubrication technologies to achieve balanced performance.

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